Stable Feeding
Morphology and particle distribution support consistent delivery through the selected spray or cladding system.
COATING & CLADDING POWDER SOLUTIONS
Turn Worn Surfaces Into Longer Service Life.
Thermal spray and laser cladding powders selected around deposit efficiency, bond integrity, dilution, machinability, and the wear or corrosion mechanism your component must survive.
BUILT AROUND THE APPLICATION
Material selection connected to process stability, finished performance, and production-scale supply.
12
Relevant powder grades
2
Deposition process families
Wear + corrosion
Performance-driven selection
Custom cuts
Matched to feeder and torch
APPLICATION ROUTES
Select the Powder Around the Production Route.
The same nominal material can behave differently across equipment, process windows, and finished-part requirements. Start with how the powder will be used.
WHAT COATING AND REPAIR BUYERS NEED
Evaluate the Deposit, Not Only the Powder Certificate.
Powder cost is only one input. Deposition efficiency, rework, machining allowance, service life, and qualification repeatability determine the commercial result.
Controlled Deposit Chemistry
Composition and process behavior are reviewed against oxidation, dilution, carbide retention, and phase stability.
Performance Against the Failure Mode
Hardness, toughness, corrosion, galling, temperature, and machinability are balanced for real service conditions.
Repeatable Repair Economics
Qualification lots, recurring supply, packaging, and documentation help repair programs scale without material drift.
RECOMMENDED POWDERS
Relevant Products for Surface Engineering.
These grades are practical commercial starting points. Final chemistry, particle range, surface condition, packing, and documentation can be aligned with your process.
Thermal Spray & Hardfacing Powders
Cr3C2-25NiCr Chromium Carbide Powder
Agglomerated & sintered Cr3C2-25NiCr HVOF powder for boiler tubes, valves and turbine parts. Cobalt-free, nuclear-suitable. Lot-certified deposit efficiency.
- Composition
- Cr3C2-25(80Ni-20Cr)
- Powder manufacture
- Agglomerated & sintered
Thermal Spray & Hardfacing Powders
NiCrBSi Self-Fluxing Alloy Powder (Ni45 / Ni55 / Ni60)
Self-fluxing NiCrBSi hardfacing powder in 45/55/60 HRC grades. HVOF and spray-fuse cuts, custom WC blends, lot-certified hardness. Pump shafts, valve seats, agri wear parts.
- Available hardness grades
- Ni45 (45 HRC), Ni55 (55 HRC), Ni60 (60 HRC)
- Melting range
- 1000-1080 °C
Thermal Spray & Hardfacing Powders
Zinc & ZnAl15 Anti-Corrosion Spray Powder
99.99% zinc and ZnAl15 spray powders for bridges, offshore and infrastructure steel. ISO 2063 compliant, bulk contractor supply, custom Zn-Al ratios.
- Grades
- Pure Zn (99.99%), ZnAl15 (85/15)
- Application
- Arc spray (primary), flame spray
Laser Cladding & Directed Energy Repair Powders
Ni60 Nickel-Based Laser Cladding Powder
Spherical gas-atomized Ni60 for laser cladding — metallurgical bond, < 5% dilution, chrome-plating replacement. WC-reinforced blends available. Lot-certified flow and chemistry.
- Deposit hardness
- 58-62 HRC
- Particle size
- 45-106 µm (coaxial), 20-53 µm (high-speed cladding)
Laser Cladding & Directed Energy Repair Powders
Inconel 625 Laser Cladding Powder
UNS N06625 spherical cladding powder, PREN > 40, NACE MR0175 qualified service. 1-2 layers to spec chemistry with laser. Qualification support and full documentation.
- Standard
- UNS N06625 / AWS ERNiCrMo-3 chemistry
- Particle size
- 45-106 µm (laser/PTA), 20-53 µm (high-speed)
Laser Cladding & Directed Energy Repair Powders
Stellite 6 Cobalt-Based Cladding Powder
Genuine Stellite 6 chemistry for laser/PTA/HVOF. Hot hardness to 700°C, benchmark galling resistance. Full Stellite family plus W-free Stellite 21 for simple export.
- Deposit hardness
- 38-45 HRC
- Hot hardness retention
- Effective to ~700 °C
This application currently includes 12 relevant grades across the connected product families.
Browse the Full Product Portfolio ↗WHERE THESE POWDERS CREATE VALUE
Application Fit Across Demanding Industries.
The most useful material recommendation connects powder behavior to equipment, production economics, and the component's real service environment.
Power Generation
Boiler tubes, turbine parts, sootblowers, fans, valves, and ash-handling equipment.
Oil, Gas & Petrochemical
Valve trim, pump shafts, seal areas, sour-service overlays, and corrosion-exposed hardware.
Mining & Mineral Processing
Crusher parts, bucket edges, chutes, rollers, and abrasion-intensive handling equipment.
Marine & Offshore
Propeller shafts, rudder stocks, pump components, cranes, and cathodic protection systems.
Hydraulics & Heavy Equipment
Piston rods, cylinder surfaces, bearing seats, and high-value dimensional restoration.
Tooling & Manufacturing
Dies, molds, extrusion screws, guide surfaces, and localized wear reinforcement.
A FASTER TECHNICAL CONVERSATION
What to Share for a Useful Recommendation.
You do not need a finished specification to start. These inputs let our team identify relevant grades, flag risks, and respond with practical next steps.
- Component and failure
- Base material, geometry, worn zone, service environment, and dominant wear or corrosion mechanism
- Deposition process
- Torch or laser system, feeder, power range, carrier gas, target layer thickness, and deposition rate
- Deposit target
- Hardness, porosity, bond, chemistry, dilution, machinability, finish, and service temperature
- Program scale
- Qualification quantity, recurring demand, package size, documentation, and delivery schedule
FROM REQUIREMENT TO QUALIFIED POWDER
Match the Powder to the Failure Mode and Deposition System.
Share the component, base material, process, service conditions, deposit target, and annual powder demand. We will narrow the practical grade and particle cut.