Metal3DPMETAL3DP

INDUSTRIAL METAL POWDER PORTFOLIO

Metal Powders Engineered for Production.

Twelve material families covering forming, coating, repair, joining, electronics, and critical industrial processes—specified around how you manufacture.

Powder Families
12
Supply Model
Standard + Custom
Quality Control
Lot Certified
Modern closed-loop metal powder screening and collection system
Powder to PerformanceMetal3DP / Portfolio 2026

ALL INDIVIDUAL PRODUCTS

Explore Every Available Metal3DP Powder Grade.

Browse every published product specification across the Metal3DP portfolio. New grades appear here automatically as each technical product record is added.

69 Products Available

90/10 Bronze Powder (CuSn10, Pre-Alloyed)
Press & Sinter (PM) Powders

90/10 Bronze Powder (CuSn10, Pre-Alloyed)

Pre-alloyed CuSn10 with certified dimensional change per lot. Precision bushings, porous filters, marine PM. Lead-free compliant, custom cuts.

Composition
CuSn10 pre-alloyed
Particle size
45-150 µm (structural), custom filter cuts
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316L Stainless Steel MIM Powder (D90 < 22 µm)
Metal Injection Molding (MIM) Powders

316L Stainless Steel MIM Powder (D90 < 22 µm)

High-flow 316L stainless MIM powder, D90 < 22 µm, O < 800 ppm, sintered density > 7.6 g/cm³. Custom cuts for catalytic, solvent and water-based feedstock systems. Request a quote.

Particle size (D90)
< 22 µm
Particle morphology
Spherical, gas atomized
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AAC Aluminum Paste (Aerated Concrete Grade)
Non-Ferrous Base Metal Powders

AAC Aluminum Paste (Aerated Concrete Grade)

AAC-grade aluminum paste, fast/standard/delayed gas curves certified per lot, 65-72% solids, water-based options. 0.4-0.6 kg/m³ dosing, custom reactivity tuning.

Gas evolution
Certified curve: onset, peak time, total volume
Dosage
0.4-0.6 kg per m³ AAC typical
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Aluminum Bronze Thermal Spray Powder (Cu-9Al)
Thermal Spray & Hardfacing Powders

Aluminum Bronze Thermal Spray Powder (Cu-9Al)

Cu-9Al and NiAl-bronze thermal spray powders for propeller shafts, pumps and marine rebuilds. Excellent machinability and seawater durability. Flame, arc, plasma cuts.

Standard grade
Cu-9Al (also Cu-10Al, NiAl-bronze variants)
Particle size
45-106 µm (flame/arc), 15-53 µm (plasma)
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Aluminum Pigment (Leafing & Non-Leafing Flake)
Specialty & Composite Powders

Aluminum Pigment (Leafing & Non-Leafing Flake)

5-40µm aluminum flake pigments, certified leafing value, solvent and waterborne pastes, VMP mirror grades. Effect-matching and compatibility support.

Grades
Leafing, non-leafing, vacuum-metallized (VMP) premium
Size range
5-40 µm D50
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BNi-2 Nickel Brazing Filler Powder (NiCrSiB)
Brazing Filler & Solder Powders

BNi-2 Nickel Brazing Filler Powder (NiCrSiB)

AWS A5.8 BNi-2 paste-grade powder, 971-999°C melting, self-fluxing in vacuum or hydrogen. Custom mesh cuts for dispensing, printing and tape. Lot-certified chemistry.

Melting range
971-999 °C (solidus-liquidus)
Brazing temperature
1010-1065 °C typical
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Conductive Copper Powder (Spherical & Flake, Paste Grade)
Electronic Paste & Conductive Metal Powders

Conductive Copper Powder (Spherical & Flake, Paste Grade)

Paste-grade Cu powder 0.5-10µm spherical and 5-25µm flake, O < 0.3-0.5%, surface-treated, tap density > 4.5. Silver-free metallization for MLCC, LTCC, solar and printed electronics.

Spherical cuts
0.5-1, 1-3, 3-5, 5-10 µm
Flake grades
5-25 µm, aspect ratio 10-40:1
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Diffusion-Alloyed Steel Powder (Fe-Ni-Mo-Cu, Distaloy Type)
Press & Sinter (PM) Powders

Diffusion-Alloyed Steel Powder (Fe-Ni-Mo-Cu, Distaloy Type)

Distaloy-type diffusion alloyed powder, 800-1200 MPa heat-treated, Jominy certified per lot. Transmission gears, synchronizer parts, EV drivetrain PM.

Type
Diffusion-alloyed (Distaloy-equivalent)
Compressibility
> 6.9 g/cm³ at 600 MPa
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Fe-Based Self-Fluxing Laser Cladding Powder (Fe45 / Fe60)
Laser Cladding & Directed Energy Repair Powders

Fe-Based Self-Fluxing Laser Cladding Powder (Fe45 / Fe60)

Economical Fe-based self-fluxing cladding powders at 1/3 nickel alloy cost. WC-reinforced options, machinable Fe45 to severe-abrasion Fe60. Mining, agriculture, machinery rebuilds.

Grades
Fe45 (40-47 HRC), Fe60 (58-62 HRC), intermediate options
Particle size
45-106 µm (coaxial laser), 20-53 µm (high-speed)
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Ferrosilicon Powder (FeSi 45 / 65 / 75)
Chemical & Metallurgical Process Powders

Ferrosilicon Powder (FeSi 45 / 65 / 75)

Atomized FeSi15 for DMS plants with magnetic recovery certification; milled FeSi for steel and foundry; low-Al Pidgeon grade. Annual plant contracts.

Grades
FeSi45, FeSi65, FeSi75, atomized FeSi15
Forms
Milled powder 45-250 µm; atomized spherical
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Ferrotitanium & Ferroboron Powder (FeTi / FeB)
Chemical & Metallurgical Process Powders

Ferrotitanium & Ferroboron Powder (FeTi / FeB)

FeTi 30/40/70 and FeB 15-20% powders, cored-wire fill grades, certified gas content. Stainless stabilization, IF steel, boron hardenability. Mill qualification support.

FeTi grades
FeTi30, FeTi40, FeTi70
FeB grades
FeB15-20% B
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HDH Titanium Powder (Hydride-Dehydride)
Non-Ferrous Base Metal Powders

HDH Titanium Powder (Hydride-Dehydride)

Angular HDH titanium powder, CP Gr1-4 and Ti6Al4V, mesh to <20µm MIM cuts, O 0.15-0.45% selectable, H < 0.015% certified. Fraction of spherical powder cost.

Grades
CP Ti Gr1-Gr4, Ti6Al4V, custom alloys
Particle sizes
-100/-200/-325 mesh; <45 µm MIM cuts
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TWELVE POWDER FAMILIES

Powder Categories Organized Around Your Process.

Start with the manufacturing route, then narrow by alloy, particle range, morphology, and target performance. Each family can be supplied as a standard grade or developed around a controlled specification.

01

DIE COMPACTION & SINTERING

Press & Sinter (PM) Powders

Compressible iron and steel powder systems for repeatable, high-volume structural components.

Pure Fe · Alloyed Steel · Premixes

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02

INJECTION MOLDING & SINTERING

Metal Injection Molding (MIM) Powders

Fine, controlled powders developed for feedstock homogeneity and complex near-net-shape parts.

Stainless Steel · Tool Steel · Alloys

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03

HVOF · PLASMA · PTA

Thermal Spray & Hardfacing Powders

Wear, corrosion, and thermal protection chemistries for demanding surface engineering programs.

Ni Alloys · Co Alloys · Carbides

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04

DED · LMD · LASER REPAIR

Laser Cladding & Directed Energy Repair Powders

Flow-stable alloy powders for controlled deposition, component restoration, and local reinforcement.

Ni · Co · Fe · Cu Alloys

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05

BRAZING · SOLDERING · PASTE

Brazing Filler & Solder Powders

Precisely sized filler metals for consistent wetting, joint formation, and controlled thermal cycles.

Ni · Cu · Ag · Sn Alloys

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06

COMPACTION · ANNEALING · COATING

Soft Magnetic & Magnetic Material Powders

Chemistry and insulation options tuned for magnetic response, core loss, and forming performance.

FeSi · FeNi · FeCo · SMC

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07

HOT PRESSING · INFILTRATION

Carbide & Diamond Tool Matrix Powders

Binder and matrix systems designed for retention, wear balance, and stable hot-press behavior.

Co · Cu · Fe · WC Systems

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08

SINTERING · ALLOYING · COATING

Refractory & Rare Metal Powders

High-purity materials for extreme temperature, electronics, energy, and specialized alloying uses.

W · Mo · Ta · Nb

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09

FORMING · COATING · METALLURGY

Non-Ferrous Base Metal Powders

Copper, aluminum, nickel, and zinc families with particle control for industrial processing.

Cu · Al · Ni · Zn

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10

PRINTING · FIRING · DISPERSION

Electronic Paste & Conductive Metal Powders

Fine conductive particles engineered for dispersion, print definition, and electrical performance.

Ag · Cu · Ni · Sn

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11

REDUCTION · CATALYSIS · CEMENTATION

Chemical & Metallurgical Process Powders

Reactive, reducing, alloying, and catalytic metal powders supplied around process requirements.

Fe · Ni · Cu · Specialty Metals

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12

CUSTOM ENGINEERED

Specialty & Composite Powders

Custom blends, coated particles, and composite systems for requirements outside standard grades.

Blends · Coated · Reinforced

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Press and sinter gears, sprockets, hubs, and precision components

FEATURED CATEGORY / 01

Press & Sinter Powders for Repeatable High-Volume Parts.

Compressibility, green strength, chemistry, and dimensional consistency define a reliable PM powder. Metal3DP supports pure iron, alloyed steel, and application-specific premixes for structural components.

Primary Materials
Pure Iron, Steel Alloys & Premixes
Core Controls
Compressibility, Green Strength & Chemistry
Typical Applications
Gears, Hubs, Sprockets & Structural Parts
View Press & Sinter Powders

MATERIAL SELECTION PATH

Choose Powder by Application, Process, and Specification.

A useful powder specification begins with the result you need—not with a long alloy list. Our team translates the requirement into the variables that control production.

STEP 01

Start With the Application

Define what the finished part, coating, joint, paste, or process must achieve in service.

  • Wear & Corrosion
  • Strength & Density
  • Conductivity & Magnetics
STEP 02

Match the Manufacturing Process

Align morphology, flow, apparent density, and size distribution with your equipment and process window.

  • Forming & Sintering
  • Coating & Deposition
  • Joining & Dispersion
STEP 03

Lock the Supply Specification

Confirm chemistry, particle range, testing, packaging, and traceability before production supply.

  • Lot-Level Chemistry
  • Particle Size Control
  • Custom Packaging

CUSTOM POWDER PROGRAMS

If the Standard Grade Does Not Fit, Define the Powder Around the Process.

Share the alloy, particle range, morphology, equipment, annual volume, and documentation requirements. We will map the shortest path to a controlled supply specification.

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